자동 오일 충전 히터 원주 점용접 기계

주요 기능
자동 원주 점용접기(라디에이터 보스 스티치 용접기)는 오일 충전 히터의 보스 용접 전용 자동형 저항 점용접기로서 전문 점용접기의 범주에 속합니다. 안정적인 용접 성능, 탁월한 밀봉 효과, 높은 작업 효율성 및 낮은 운영 비용을 제공합니다. 터치 스크린과 PLC 제어 시스템을 갖추고 있으며 위상 스위치로 SCR(실리콘 제어 정류기)을 채택합니다. 고성능 핵심 부품 덕분에 장비는 지속적으로 안정적인 용접 품질을 유지하며 과열, 기압, 수류 및 기타 작동 조건에 대한 보호 및 경보 기능도 갖추고 있습니다.

프로세스 매개변수
용접 후 오일 히터의 통과율은 95% 이상입니다(세트로 계산).

1	Basic Parameters
1.1	Convex hole distance		225-490mm (adjustable)
1.2	Convex hole diameter		Φ42-Φ44mm
1.3	Length of Oil filled heater		325-600mm (regulated according to the workpiece)
1.4	Width of Oil filled heater		100-180mm (regulated according to the workpiece)
1.5	Max. number of elements per set of radiator		15
1.6	Thickness of weldable sheet		0.4-0.8mm (Ust1203 grade cold-drawn steel sheet)
1.7	Rated voltage		380V/50Hz
1.8	Rated capacity		50 × 2 (in the intermediate inverter, energy-saving, stable)
1.9	Duty cycle (%)		50
1.10	Secondary no-load voltage (V)		9.4
1.11	Secondary max. welding current (KA):		≥16
1.12	Total resistance of secondary circuit (μΩ)		≤50
1.13	Weldment dimensions		A=D+2*(55-90) (mm); D: 460-480 (mm)(Normal; E: 55-90 (mm) ; B: 100-200 (mm) G: 6(Tl20 (mm); C: 40-45 (mm); F: OC+12 (ram); H: 38-42 (mm)
2	Overall Requirements
2.1	Wire size		≥35mm²
2.2	Number of circumferential convex hole welding spots		32-41
2.3	Max. welding speed (S) excluding other auxiliary time:		≤16 seconds/PC (calculated y 38 spots per ring, with reference to 0.5mm low-carbon cold-rolled sheets, steel material complies with EN10130 stamping steel sheet U St grade (or no less than GB/T222 standard, carbon content: 0.05-0.12%)
2.4	Acceptance standards of welding machine:		Comply with the general standards of PRC and the GB15578-1995 national mandatory certification standards. And manufactured in line with the applicable standards, e.g.: JB/T3158-1999, JB3957-1999.
2.5	Controller:		PLC + Touch screen Chinese UI, the controller uses a microprocessor (closed-loop control), current slowly rising, welding spots recorded and number of welding set, 8 sets of welding parameters stored, execution directly selected, with security lock for the setting of welding parameters, startup self-test and system failure self-test, overheating protection and fault indication, etc. Equipped with the master switch and emergency stop button.
2.6	Auxiliary time including each component feeding		About 2-5S (according to different operators)
2.7	Flow of cooling water		≥30L/min (added with the water flow detection warning system)
	Temperature of cooling water		At the water inlet≤30ºC
	Pressure of cooling water (Mpa)		0.15-0.3
2.8	Compressed air (Mpa)		0.5-0.6 (added with the pressure detection warning system at the compressed air input)
2.9	Max. electrode pressure (N) (0.6Mpa):		≥3,000
2.10	Mainframe weight		1,800Kg
2.11	Repair tools		1 set per 3 units
2.12	Provided with Mitsubishi touch screen and Mitsubishi PLC, Japan SMC solenoid valve and cylinder assembly, Omron auxiliary relay, Siemens converter;
2.13	Hands-on button control using the mobile station.
3	Configurations
NO.	Name	Brand/Place of Origin		Remark
3.1	Solenoid valve	SMC
3.2	Regulating valve/Filter assembly/Pressure gauge	MindMan
3.3	Air connector/Flow limit valve	SMC
3.4	Master cylinder, 2 sets	Imported components, Japan (World Famous Brand)		Assembled by ourself
3.5	Welding controller system, 2 sets	Anda, independent development		The arm rotary cylinder part uses SMC components
3.6	Main converter, 2 sets	Anda		Epoxy resin package
3.7	Inverter, 2 sets	European imported elements		Designed and assembled by Anda
3.8	Touch screen, 1 set	Mitsubishi
3.9	PLC/Touch screen	Mitsubishi
3.10	SCR/ Diode/IGBT	Ximenkan or equivalent foreign brands
3.11	Auxiliary relay	Omron or equivalent foreign brands
3.12	Proximity switch	Autonics
3.13	Button switch	Siemens/ Schneider
3.14	Power switch	Mitsubishi/Japan
3.15	Stepping motor, 2 sets	Sanyo/Japan
3.16	Driver, 2 sets	Domestic
3.17	Time relay	Omron
3.18	Bearing	Wholly Imported, Famous Brand

자동 오일 충전 히터 원주 점용접 기계